FUNCTIONS & PROCESSING
Functions
QUALITY LABORATORIES SPECIFICATIONS
CRIMP validation (CCDV) Lab
Moisture tester
VVM
Melt Flow Index
MEASUREING INSTRUMENTS
- Vernier Calipers
- Micrometers
- Dial Gauges
- Height Gauges
- Surface Table Magnifier
- Scales Pin Gauges
- Weighing Instruments
- Tape Measures
- Environment Measuring Instruments
- Hygrometers
Injection Mouldings Products processing
At JK Plastics, our advanced injection moulding processes ensure the production of precise parts, minimizing the need for reworking. Whether you desire a transparent or multicoloured surface or wish to embellish the part with intricate patterns and engravings, we have the expertise. By ensuring optimal transparency, our injection moulding processes allow for the strategic placement of sensors, well-protected behind cover panels. We are committed to identifying the perfect injection moulding solution for your specific needs.
Versatile injection moulding machines
Our machines allow us to process a variety of materials such as thermoplastics, thermoplastic elastomers, and thermosets. This versatility opens up a wide range of applications, providing solutions for diverse needs.
Precision Through Innovative Software
Optimized precision with innovative software in our moulding processes. Crucial data monitoring in complex moulding ensures accuracy. Advanced software maintains efficiency by displaying parameters with precision.
The operations of our plant are conducted throughout the following departments
Tool Room
Moulding
Assembly
Ware housing
Dispatch
Administration
Wire Harness Products process
Wire harness manufacturing plays a pivotal role in the thriving electronics industry, responding to the escalating demand for these vital components. This meticulous process seamlessly integrates design, manual assembly, and testing to deliver indispensable components for diverse electronic applications.
Manual pull-check fixtures
Manual pull check fixtures play a critical role in ensuring precise terminal insertion in wiring harness manufacturing. Properly pushing the terminal into the designated cavity, feeling the click sound (indicating terminal latch locking), and then pulling it back ensures a secure fit within the connector latch. These fixtures perform a pull check with a force typically set at 45 Newton, and for specific connectors like fuse boxes, or special sizes, the force may be adjusted to 810 Newton.
Geometry Check cum Clip fixing Board
Geometry check cum clips fixing/detection station Ensuring proper geometry and clip position is a crucial aspect of the wiring harness assembly. This station performs essential checks, including detecting missing or excess branches, cutting off clips/straps, verifying the presence of the correct clip/straps, and confirming the orientation of clips. Detected issues, such as missing clips/straps/branches or excess branches, are displayed on a user-friendly monitor. Program selection can be done manually or automatically, and upon successful completion, labels can be printed.
Connector insertion
Tube Insertion
Heat shrink
Tapping
Tinning
